Realize The Advantages Of Ultrasonic Welding Automation
Ultrasonic welding machine welding automation has replaced the traditional manual welding has become the trend of the times. Next, the development direction of the welding automation industry in the next few years is: from the single-machine welding automation equipment to the digital welding workshop to realize the stage development of the point line. Welding automation equipment usually integrates various technologies such as welding process, automatic control, precision mechanical design and manufacturing, followed by the development of ultrasonic welding machine welding machine automation, ultrasonic welding machine welding machine intelligence, ultrasonic welding machine welding machine digitization and other technologies. Widely used, welding automation of ultrasonic welding machine welding machine is developing from single-machine welding automation equipment to welding automation production line and digital welding workshop.
(1) Advantages of automation of ultrasonic welding machine 1: The number accounts for 20-30% of all employees. The automation level of automated welding processing is of great significance for enterprises to save money, improve efficiency and achieve sustainable development. Taking the typical structural parts of engineering machinery as an example, the working efficiency of the welding robot workstation is 5 times that of manual welding, which greatly improves the production efficiency and reduces the labor intensity of the operator.
(2) Ultrasonic welding machine realizes the advantages of automation 2: Promotion of product quality In the manufacturing process of manual ultrasonic welding machine welding machine welding process, manual control of welding process (arcing, arcing, welding trajectory and parameter setting, etc.) is incorrect No, the welding seam is not well formed, and the automatic welding process parameters realize automatic storage and output, which can ensure the correctness of the process parameters, high product consistency, guarantee the realization of special welding requirements and the reproducibility of weld quality. . Because welding automation has the upper hand in promoting product quality, automated welding has begun to gradually replace manual welding as the main method of welding processing.
(3) Advantages of automation of ultrasonic welding machine 3: Improving the operating environment The manual operation of welding work is recognized as a harmful work class. In 2002, the Ministry of Health and the Ministry of Labor and Social Security announced the official list of legal occupational diseases in China. Welding welders such as electric pneumoconiosis and electro-optic ophthalmia, and occupational diseases such as manganese and its compound poisoning, carbon monoxide poisoning, occupational radioactive diseases, electro-optic dermatitis and metal fume fever, which may be harmful to the welding profession. . Ultrasonic welding machine welding automation equipment will turn manual operation into automatic mechanical operation, and the operator will be away from the welding site to avoid the above-mentioned occupational diseases, and the labor intensity of the workers has been greatly reduced. Through the matching of welding automation equipment with automatic transmission systems, automatic inspection and other systems, an automatic production line can be formed, which can greatly improve the overall environmental conditions in the production workshop.
(4) Advantages of automation of ultrasonic welding machine 4: Reduce the operating cost and the rising labor cost, the continuous improvement of welding automation equipment function, efficiency and the gradual decrease of price, the welding of automatic welding machine and manual welding is more long-term. Seeing the advantage of cost, at the same time, the high efficiency and high non-disruptive advantages of the welding automation equipment of the ultrasonic welding machine enable the manufacturer to quickly recover the investment cost of the welding system and improve the welding quality.