Factors Affecting Ultrasonic Welding Quality

Factors Affecting Ultrasonic Welding Quality

Date:Aug 03, 2020

1. Pressure

Appropriate pressure is applied to the welding surface, the welding material will transition from elastic to plastic, and it can also promote the mutual diffusion of molecules and squeeze out the residual air in the welding seam, thereby increasing the sealing performance of the welding surface.

2. Time

There must be a proper melting time and sufficient cooling time. When the heating power is constant, the time is not enough, the welding will occur. If the time is too long, the welding will be deformed, the slag will overflow, and sometimes it will appear in the non-welded part (thermal discoloration) . It is necessary to ensure that the welding surface absorbs enough heat to achieve a fully molten state to ensure that the molecules are fully diffused and merged. At the same time, sufficient cooling time must be ensured to achieve sufficient strength for the welding seam.

3. Melting amount

The heat melting time and heat power are coordinated and adjusted to achieve the proper melting volume, ensuring sufficient molecular fusion and eliminating the phenomenon of virtual welding. In addition to the skill level of welding equipment and operators, various factors from inside or everywhere in the plastic have an impact on the welding quality, which should be paid attention to.

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