Ultrasonic Plastic Welding With Accurate And Zero-clearance Joints For Automobile Parts

Ultrasonic Plastic Welding With Accurate And Zero-clearance Joints For Automobile Parts

This BRAND NEW type of Ultrasonic Welding Machine was reserched and developed for more than 2 years by our company. it adopts high performance tamper-proof microprocessor, realizing the electronic control, welding manage all control parameters by microcomputer, frequency control system, intelligent discharge the inconvenience of manual FM, sonic overload automatic detection, when the real track best resonance point, vibration group keep in low temperature, welding head temperature increase while the frequency will change accordingly, the machine automatically adjustment make it running more stable.

Ultrasonic Plastic Welding with Accurate and Zero-clearance Joints For Automobile Parts


Description:

A car is composed of far more than 10,000 individual parts, many of which are made of thermoplastic materials. Ultrasonic welding qualifies as the best suitable joining technology for scenarios with large production numbers of components.


Specification:


Item No

HS-W35A

HS-W20A

Frequency

35Khz

20Khz

Output

1000W

1000-5000W

Voltage

110VAC or 220-240VAC

110VAC or 220-240VAC

Electric Current

6A

15A

Range of Welding Time

0.05-10/sec

0.05-10/sec

Environment Temperature

5-50℃

5-50℃

Pneumatic Requirement

Clean, dry air at 100pis

Clean, dry air at 100pis

Maximum Pressure

1.96KN

1.96KN

Maximum Stroke

75MM

75MM

Cycle Rate

80/Min

80/Min

Working Mode

Time / Energy / Power/

Absolute depth / Relative depth / Pressure

Time / Energy / Power/

Absolute depth / Relative depth / Pressure

Weight

90Kgs

100Kgs

Dimension of press(mm)

300(L)*490(W)*1055(H)

400(L)*690(W)*1200(H)

Dimension of generator(mm)

280(L)*400(W)*120(H)

280(L)*400(W)*120(H)

Frequency available in 15, 20, 30, 35 and 40 kHz


Advantages

1. High-strength and fast

2. Dimensionally accurate

3. Impeccable visual appearance

4. Effective energy saving

5. Healthy environment protection.


Applications

1. Auto headlights, taillights,worklights

2. Auto interior parts

3. Auto exterior parts

4. Functional parts

5. Engine compartment


Precision-control intergrated Ultrasonic Plastic Welding Machine

35Khz Ultrasonic Plastic Welder (19)

IMG_20181109_154639IMG_20181109_155309

FAQ: 


  1. What is Amplitude?

    The amplitude a is defined as half the oscilation amplitude, i.e. from zero to peak value.  Unit: Micrometer [µm]

  2. what is frequency?

    The frequency f is the number of cycles per unit of time, Unit: Hertz [Hz]

  3. what is wave length?

    The wave length l (Lambda) is the distance between two equal states along a wave. Unit: Millimeter [mm]

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