Automotive Wire Harness Ultrasonic Metal Welding Machine

The advantages of ultrasonic wire harness welding are fast, energy saving, high fusion strength, good electrical conductivity, no sparks, and close to cold processing.


Automotive Wire Harness Ultrasonic Metal Welding Machine




Description:


The ultrasonic wire welding machine is a derivative of the ultrasonic metal welding machine. It is mainly used for welding copper wire and aluminum wire for automobile wire harness and motorcycle wire harness. Therefore, it is often called an automobile wire harness welding machine. One of the most important advantages of ultrasonic welding is its lower temperature. At the low temperature produced by the welding process, the metal wires retain their original properties due to the annealing and low temperature without damaging the insulation of the wires.



Specification:


Item No.

HS-2030A

HS-2040A

HS-2050A

Power

3000Watt

4000Watt

5000Watt

Welding area

0.5-16mm²

0.5-30mm²

1-40mm²

Working air pressure

0.05-0.9MPa

0.05-0.9MPa

0.05-0.9MPa

Frequency

20kHz

20kHz

20kHz

Voltage

220V ±20%, 50/60Hz

220V ±20%, 50/60Hz

220V ±20%, 50/60Hz

Weight

18kgs

22kgs

28kgs



Advantage:


1. The welding enameled wire does not need to remove the surface insulation paint in advance, and can be directly welded without any solder or auxiliary materials.

2. The cross section density of the ultrasonic welding part is better, and it is difficult to form a cavity.

3. Ultrasonic welding has a very low or nearly zero resistivity, better conductivity, and improved durability.

4. Ultrasonic welding joints will not generate heat accumulation, which will cause local temperature rise and cause hidden quality hazards such as metal workpiece burnout.

5. Ultrasonic welding is extremely affected by external moisture, dust, oil and gas and other adverse factors, and it is not easy to cause rust and oxidation of metal parts, which will cause the degradation of conductive performance and signal transmission performance.

6. For metal workpieces, ultrasonic welding will not reduce the conductivity due to corrosion and oxidation of the copper wire inside the welding point after long-term use, resulting in functional failure.

7. Ultrasonic welding can minimize the temperature effect of the material (the temperature of the weld zone does not exceed 50% of the absolute melting temperature of the metal being welded), so that the metal structure does not change.



Application:


Automotive wiring harnesses, relays, motor vehicle copper wiring harnesses, automotive wiring harness terminals, motorcycle wiring harnesses, electric vehicle wiring harnesses, multiple stranded wires and cables, electrical connector harnesses, electrical wiring terminals, solid copper wires and rare metal alloy wires, copper Alloy wire harness, engine wire harness, motor wire harness, airbag wire harness, metal braided wire, metal stranded wire, battery wire, multi-strand copper wire, motor lead, cable wire, terminal connection wire, sensor connection wire, computer interface connection wire, wire harness With thin rods, copper wire lead-out and other products.


超声波金属线束焊接机 (19)



Workshop:

workshop

CE:

CE


Shipping:

shipping


Payment:

20180418164945_38246


Quality:

3 times old test to confirm the products is well quality.

20 technician work together , and learn together , to improve our products.

48 hours working time to test the stability of our product before sending out.

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