Ultrasonic Machining USM For Advanced Ceramics

Ultrasonic Machining is a new mechanical machining process, which can enhance the milling and drilling performance by high frequency micro vibrations. Ultrasonic machine device comprises a generator, transducer, booster and horn.


Ultrasonic Machining USM for Advanced Ceramics


    



Description:


Ultrasonic Machining is a new mechanical machining process, which can enhance the milling and drilling performance by high frequency micro vibrations. Ultrasonic machine device comprises a generator, transducer, booster and horn.

The emergence of ultrasonic machining technology has greatly improved the efficiency and quality of processing hard and brittle materials. It has become more and more widely used in modern industries, especially in the fields of aerospace, weapon preparation, and automobile manufacturing.



Specification:


Item No.: HS-M20

Frequency: 20kHz

Power: 500Watt

Speed: 20,000RPM

Amplitude: 10um or more

Diameter of Horn: 

                          Milling: Φ1-Ф13mm

                          Drilling: Ф2-Ф6mm

Spindle: BT40 / BT50 / R8 / HSK63 / ISO / CAT

(Special spindles are made per request.)



Advantage:


1. A nearly limitless number of feature shapes including round, square, and odd-shaped thru-holes, and cavities of varying depths, as well as OD-ID features can be machined with high quality and consistency.

2. Features ranging in size from 0.008″ up to several inches are possible in small workpieces, wafers, larger substrates, and material blanks.

3. Aspect ratios as high as 60-to-1 are possible, depending on the material type and feature size.



Application:


Ultrasonic machining is suitable for machining of hard, brittle materials including:

Glass

Sapphire

Alumina

Ferrite

PCD

Piezoceramics

Quartz

CVD Silicon Carbide

Ceramic Matrix Composites

Technical Ceramics


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