BT40 Ultrasonic Spindle Tool Holder For Assisted Machining System
|Switch||Handle or foot switch|
|Power Adjusting||Step or continuous|
|Working Time Contro||24 Hours|
|Weignt||30 KG ( Determined by the size of the horn )|
Product shape: BT40 milling machine handle
Working frequency: 15-21KHz;
Resonance point amplitude: 10um or more;
Speed: 3000 r / min or less
Matching tool: carbide end mill head Φ2-Φ13; disk cutter Φ50;
Ultrasonic vibration machining physically operates by the mechanism of microchipping or erosion on the work piece's surface. Since the abrasive slurry is kept in motion by high frequency, low amplitude vibrations the impact forces of the slurry are significant causing high contact stresses. These high contact stresses are achieved by the small contact area between the slurry's particles and the work piece's surface. Brittle materials fail by cracking mechanics and these high stresses are sufficient to cause micro-scale chips to be removed from its surface. The material as a whole does not fail due to the extremely localized stress region
Since ultrasonic vibration machining does not use subtractive methods that may alter the physical properties of a workpiece, such as thermal, chemical, or electrical processes, it has many useful applications for materials that are more brittle and sensitive than traditional machining metals. Materials that are commonly machined using ultrasonic methods include ceramics, carbides, glass, precious stones and hardened steels. These materials are used in optical and electrical applications where more precise machining methods are required to ensure dimensional accuracy and quality performance of hard and brittle materials. Ultrasonic machining is precise enough to be used in the creation of microelectromechanical system components such as micro-structured glass wafers.
In addition to small-scale components, ultrasonic vibration machining is used for structural components because of the required precision and surface quality provided by the method. The process can safely and effectively create shapes out of high-quality single crystal materials that are often necessary but difficult to generate during normal crystal growth. As advanced ceramics become a greater part of the structural engineering realm, ultrasonic machining will continue to provide precise and effective methods of ensuring proper physical dimensions while maintaining crystallographic properties.
Ultrasonic vibration machining is a unique non-traditional manufacturing process because it can produce parts with high precision that are made of hard and brittle materials which are often difficult to machine.Additionally, ultrasonic machining is capable of manufacturing fragile materials such as glass and non-conductive metals that can not be machined by alternative methods such as electrical discharge machining and electrochemical machining. Ultrasonic machining is able to produce high-tolerance parts because there is no distortion of the worked material. The absence of distortion is due to no heat generation from the sonotrode against the work piece and is beneficial because the physical properties of the part will remain uniform throughout. Furthermore, no burrs are created in the process, thus fewer operations are required to produce a finished part
• OVERSEA SERVICE TEAM.
We now have agents in India, Austrilia, Hongkong, Singapore, Taiwan, Malaysia, Germany, and other country still being discussing.
Altrasonic R&D and marketing staffs to constantly explore new applications
in the field of ultrasound, and the importance of team spirit of cooperation.
• Half the price, double the value.
Every product reach you have been test in our company three times, and
with 72 hours continous working, to confirm it is well before you get it. Also we always learn from foreign company, to upgrade our products.
• Good components.
Ceramic mainly imported from German, and using the superior quality
aluminum, titanium raw materials.
• Individual Customize.
We can customize products according to your requirements, Also supply
Customize ultrasonic solution for different applications
• Considerate sale service and after sale service
The flexible and proactive service is always client’s-centered and deadline driven. Any question and problems will be replied within 24 hours. You have our word. We have more considerate service. Welcome to contact us
3 times old test to confirm the products is well quality.
20 technician work together , and learn together , to improve our products.
48 hours working time to test the stability of our product before sending out.